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PACKET FORMING LINE ACCORDING TO PALLET MOLLERS SCHEME
Packet forming line according to pallet scheme by MOLLERS (Germany) is commissioned by specialists of Energocomplekt CJSC at oil-processing plant Salavatnefteorgsintez OJSC. The line is designed for stacking bags to pallets and packing of formed pallets into shrink film. Base type of automatic devices for stacking a cargo on pallets PLS 1200. Nominal capacity – 45 pallets/hour (1200 bags/hour).
Contents
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The line includes the following items:
Reception tape conveyor,
Metal detector for sorting out bags with metal inclusions,
Weight checker for sorting out bags with wrong weight,
Inkjet printer for printing on bag sides,
Conveyor (sorting automatic device) for removal of bags with wrong weight to one side and with metal to another side,
Inclined conveyor with tamping device,
Automatic pallet loader,
Roller conveyor for transportation of the stacked pallets to an automatic packing machine,
Roller conveyor for transportation of the packed pallets to loading zone,
Stacking electric control,
Set of cables and trunking.
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Weight checker
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Metal detector with conveyer
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Automatic pallet stacker consists of the following items:
Special swing system
Clock belt device
Layer pusher with centering device
Pallet lift and conveyor
Plate for layer subforming
Magazine for empty pallets
Service platform
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Additional equipment and materials
Programming device by Siemens company;
SPTA (approximately 5% from equipment cost);
Standard documentation with translation into Russian;
Protective guard around equipment.
SPECIFICATIONS
| Bag type |
Bags from tubular film |
| Weight of full bag |
25 kg |
| Dimensions of full bag |
Length: 600-680 mm
Width: 450-460 mm
Height: 160-180 mm |
| Pallet capacity |
1800 bags/hour (at 8 layers min.) |
| Dimensions of empty pallet |
1200 x 1000 x 145 mm |
| Pallet type |
2–4 slots, wooden (plastic) |
| Mode of bag stacking at pallet |
5 bags/layers in package (3 bags across, 2 bags along) |
| Number of layers at pallet |
Max. 12 layers, max. 1500 kg |
| Type of shrink film |
Polyethylene shrinkable (LDPE) |
| Thickness of shrink film |
80–140 micron (120 or 140 are recommended) |
| Electrics |
| Operating voltage |
380 V + 1%, 3-phase |
| Frequency |
50 Hz + 5 % |
| Electrical protection type |
| Distribution cabinets |
IP 55 |
| Standards |
DIN and GOST |
Variants of bag stacking on pallets
| Formation, pcs. |
Stacking variants |
Bag width,
mm |
Bag length,
mm |
Pallet width,
mm |
Pallet length,
mm |
| 2 |
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550 |
1100 |
1100 |
1100 |
| 3 |
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400 |
800 |
800 |
1200 |
| 4 |
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400 |
800 |
800 |
1200 |
| chimney |
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450 |
650 |
1100 |
1100 |
| 5 |
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400 |
600 |
1000 |
1200 |
| 6 |
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300 |
600 |
800 |
1200 |
| 6 |
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400 |
600 |
1200 |
1200 |
| 7 |
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300 |
400 |
800 |
1200 |
| 8 |
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275 |
425 |
800 |
1200 |
The company carried out delivery, starting-up and commissioning works, and training of the service personnel.
Term of delivery is 6 months from the moment of contract signing and advance payment.
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Энергокомплект, Высоковольтный частотный привод, ЧРП, вчрп, стотный привод, чрп, Высоковольтный плавный пуск, Возбудители серии EX-SR, впп, бесщёточная система возбуждения, преобразователь частоты, для высоковольтных асинхронных и синхронных двигателей, ВПП, плавный пуск, Системы возбуждения теристорные, системы возбуждения. устройства управления стартер-генератором, для беcщеточных дизель-генераторов и двигателей, автоматический регулятор возбуждения, статические тиристорные системы возбуждения, высоковольтный частотный привод, бесщёточная система возбуждени, устройство плавного пуска, рекуперация паров, система очистки воздуха, наливная эстакада, нефтеналивка, автоматического регулятора возбуждения, системы управления, EX-SR, Система автоматического управления дизель-генератором СУДГ, допустимые нормы, устройство плавного пуска, УРП, АУТН, тактовый налив нефти, тепловая электростанция. технологический пар, асинхронных электродвигателей, устройства управления стартер-генератором |
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